|Windows awaiting installation, really hard work mostly all done
1. Start stripping the paint. I discovered quite late in the piece that, while a Bahco scraper is quite good, an electric plane is HEAPS better. If you suspect the paint is lead-based, wear a mask and clean up after yourself (ie. don't let your kids treat the paint-shavings like a sand pit).
2. Once the paint is off you'll be able to clearly see all the bits that need holding together/filling up with scraps of wood glued together with PVA and builder's bog and about a billion screws. Don't freak out, but get yourself some clamps: you're gonna need 'em.
3. Re-glaze by chipping out all the 100 year old putty that's cracked and falling out and replace with new linseed oil putty.
4. When you're satisfied the windows are no longer going to fall apart if you pick them up, measure them so you can make the window frames. Even if you've never done it before, by the time you finish you'll probably be alright at it. A good plan is to do the out-of-the-way windows (like the one in the non-loft end of the gables) first, so it's less easy for visitors to view your dodgy-brothers practice efforts. Make sure you have a sharp chisel, cuz you're gonna be chopping out a heap of wood.
5. Install the window frames in the window bucks (the bits that make the holes in the strawbale walls), hoping that you did an OK job of measuring. If, like one of ours, you get a pretty tight fit on one of them, the electric plane and a little sledgehammer are going to be your best friend. And if like several of ours, the window buck is way too big, get some expanding foam. You can get non-toxic stuff that's made in Denmark (those Danes are sooo healthy). And make sure you read the instructions - it really does expand. A lot.
|The more windows we add, the more it looks like a bothy
I'm glad they're all second hand. I would definitely use second-hand again, but I wouldn't just randomly pick them up off the side of the road without a very thorough check-over. And I'd make sure they already had nice, solid, hardwood frames that don't mind being 'persuaded' with a sledgehammer. Woodworking is just one kind of craft I'm probably never going to get into.